Track raw material lots from inward to production issue, and identify dies, moulds, and jigs with RFID tags that survive harsh factory environments. Every system is designed around your material types, die construction, and production workflow.
Mix-ups between raw material lots, wrong die loaded on the press, and no usage history — common problems that cause scrap, rework, and unplanned downtime.
Without lot-level tracking, the wrong grade or batch of raw material gets issued to production — causing quality failures that are only detected downstream.
Dies and moulds look similar. Loading the wrong die on a press causes scrap, tool damage, and unplanned downtime that ripples through the schedule.
Without accurate shot count and service history, preventive maintenance is guesswork — and dies fail unexpectedly during production runs.
When a quality issue is traced back to a specific lot or die, there is no reliable data on which batches or products were affected — making recall and containment difficult.
RFID-based identification and tracking for raw materials and production tooling — built to survive the factory floor and configured for your specific workflow.
Each inward lot receives an RFID tag encoding material grade, supplier, quantity, date, and test certificate reference — tied to your purchase order.
Industrial RFID tags embedded in or mounted on dies, moulds, and jigs — readable even in high-temperature and high-vibration environments.
Before a material lot or die is issued to the press or line, the system verifies it's the correct one for the job — and raises an alert if there's a mismatch.
Each die's usage is logged automatically at every press cycle. The system triggers maintenance alerts when shot counts reach predefined thresholds.
Complete forward and backward traceability — from inward lot to finished goods batch. Supports quality investigations and product recall containment.
Know where every die and mould is — in the store, at a press, in maintenance, or at a vendor. Location updated automatically at each movement.
No two clients have the same processes, infrastructure, or priorities. RFID implementations that work for one organisation may need significant changes for another — and that's exactly how we approach every project.
We begin with a detailed study of your current workflow, identify where RFID adds the most value, and then design a solution — hardware, software, and integration — built specifically around your operation.
We assess your site, understand your workflows, and identify constraints before recommending any hardware or software.
Reader type, tag selection, antenna placement, software workflows — all configured for your specific environment.
We integrate with your existing ERP, HRMS, or custom system — or build standalone software if you're starting fresh.
Actual outcomes vary based on your existing processes, scope, and implementation depth. These represent directional improvements — not guaranteed benchmarks.
* Results depend on scope, site conditions, tag placement, and integration with existing systems. We assess your specific setup before making any projections.
Raw material and die tracking applies across press shops, foundries, injection moulding, and any process where tooling ID and material lot control matter.
Die identification and shot count tracking
Mould ID and material lot tracking
Heat number and charge tracking
Jig and fixture tracking
We'll assess your tooling types, production environment, and existing ERP — and design a system that works on your shop floor.
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